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Buffering

What:

The process of balancing the work flow between work cells and zones. Buffering allows different areas to work at peak efficiencies while eliminating bottlenecks and back ups.

Where:

Very common in manufacturing which uses various automated and manual processes that often work at different shifts and days. Also common in balancing inbound receiving (which often come in by the truck load early in the morning) and the flow to QC (Quality Control) which has to prioritize inbound based on demand and outgoing shipments.

Why:

By allowing different zones to work at peak performance regardless of hourly or daily demands can increase operations efficiencies. An example are, plastic extruders at a facility that often work long hours, but fewer days per week, while assembly works less hours per day, but more days per week. By allowing an automated process to run at peak capacity cost per unit is often decreased.

KardexRemstar Buffering Solutions

Horizontal Carousel | Shuttle VLM | Vertical Carousel

Buffering News:
	Batch Picking Increases Throughput Up To 600% In Order Fulfillment
	New KardexRemstar Carousel Workstations Combine Automation & Variable Labor Levels To Increase Distribution Efficiencies

Benchmark Briefings:
	Shuttle VLMs Provide 22% Increase In Productivity & 5000 sq. ft. of New Manufacturing & Assembly Space.
	Order Picking Costs Reduced by 88% With Perfect Accuracy